By Rusty Swindoll, Bill Price Sr., Genia Smith
My customer had a red oak floor installed in his dining room five years ago. Now he wants the same flooring in the adjacent living room. There's a 4-foot-wide case opening dividing the rooms. Can I get the floors to match?
Rusty Swindoll, assistant technical training director at the National Wood Flooring Association, answers:
It's possible. Following are some things you need to consider before you accept this job:
Most importantly, before you accept any job, be confident that you can meet your customer's expectations. Make samples, and have the customer approve them.
I love drum sanders, but my new drum sander seems to have chatter marks when I use the drum paper (when I try belt paper, though, it doesn't). How can I get rid of the chatter with the drum paper?
Bill Price Sr., moderator of "Shoptalk" at The Villages, Fla.-based Floormasters.com, answers:
Drum machines can tend to chatter. Old 12-inch machines usually did not chatter because they ran slower than 8-inch machines. A few things to try on the fine sanding are:
Most important, insert your shim behind the flap of the fine paper. This will reduce the size of the slot.
We are refinishing more and more engineered floors. What should we be aware of when sanding this type of flooring?
Genia Smith, president at Durham, N.C.-based Accent Hardwood Flooring Inc., answers:
Good question. If at all possible, determine how thick (or thin!) the top ply is and whether you think the flooring can be sanded at all. If you determine it can't be sanded, recommend replacement or recoating. If it can be sanded, include this type of language in your contract: "There is a possibility that we will sand through the top veneer of this flooring. Should this happen, repair or replacement may be necessary. The cost of this repair will be $__ per hour plus material. The cost of replacement will be $__."
Proceed with sanding as usual. Rotary disc sanders are an excellent choice for refinishing this type of flooring. Be particularly careful not to sand too deep, especially around vents and edges, which are notoriously uneven and/or high. Instead of "sanding flat," you will want your machines to ride on top of the surface.
Unfortunately, you will end up sanding through the top ply occasionally. Be prepared. Keep several types of common engineered flooring on hand in popular widths and sizes for repair jobs. When it happens, chisel the affected area out of the flooring. If the sand-through is on an edge, take out the adjoining board, as well. The trick to this repair is that you must take material off the bottoms of the new boards. We use a table saw and fence to slice through (half at a time to keep your fingers!) the new boards. A planer will work, as well. Dry-fit the new boards until they are slightly below the rest of the flooring. Trimming the boards slightly, as well as using suction cups, makes this process easier. When you get the boards just right, glue them in. The height of the glue will bring the boards back up to the proper level. We put down plenty of glue so we can adjust the height to slightly above the unaffected boards. Now when you sand the new boards there is enough material to sand them flat without taking any more material off of the adjoining area.
Fortunately for us, acres of this flooring is being installed every day and will need to be refinished by a professional at some point. That professional is you.
Joshua Crossman, owner at Yelm, Wash.-based contracting company P.T.L. Hardwoods, wanted an inexpensive way to stack his extra bundles of wood lying around so they would be separated and organized. He came up with this setup for around only $30. Just lag-bolt 4-by-4s to your wall, drill 1-inch holes and insert 2-foot-long 34-inch steel pipe. Use three to four evenly spaced.
Thanks to Joshua Crossman for his tip. Do you have a Trick of the Trade? Send it to email@example.com.